I went to my Smooth On Dealer this morning and explained my repeated results.
He asked if the product came into contact with any clay. Apparently the elements in the clay would produce similar results. But the bed wasn't clay. It was an expired mold. The master was a thigh made from their Black Onyx resin. No problems there.
I brought the bottles back with me and he is going to check on the lot number. Maybe its a bad lot as the product itself was purchased less than 30 days ago. The only additive was the 205 release agent which should have posed no problems.
So I'll just have to wait and see what they say. They stand by the product. I stand by my results. So its most likely a bad lot.